RLS PRN 280 - flexo printing machine

RLS PRN is the only one on the market so compact and multifunctional machine designed for printing and confectioning of labels.

The machine can be equipped with a rotary die cutting unit and the dual printing unit.

Usage of servo mechanism ensures off-line die cutting in register.

Additionally, there is possibility to use servo mechanism in one of printing units, which allows to print the third color.

• microprocessor control
• tactile panels with intuitive interface
• control panel + operator panel near the web-connecting table

motors:

• asynchronous motor - the main drive
• asynchronous motor - rewinder(s) drive
• powder brake on the unwinder
• powder clutch on a rewinder

• servo motor on rewinder:
  • very precise tension control
  • rewinding materials with specific parameters, eg. foils
  • rewinding rolls with diameters Ø 600 mm
• servo motor on unwinder:
  • active compensation of tension during acceleration and braking
• servo motor on rotary die cutting unit:
  • off-line die cutting to register
• servo motor on flexo printing unit:
  • enabling printing of third colour

• current meters and labels electronic counter
• luminal sensor
• five-line missing labels control system
• ultrasonic sensor of end of the roll with automatic stop

• US sensor for transparent labels
• sensor for detecting the flags

• max. roll diameter                           750 mm
• max. lifting capacity                        100 kg
• pneumatic expansion spindle       Ø 76 mm
• electromagnetic (powder) brake

• equipped with pneumatic clamp blocks, thanks to which the tension of the material is retained during webs repairing

• BST web guide system with smooth control

• max printing width                            270 mm
• lateral shift adjustment                     +/- 7 mm
• longitudinal shift adjustment          +/- 15 mm
• duct roller
• anilox grid raster                               160L / cm, 60 ° 6,5cm3 / m2
• rotating anilox during standstill
• IR dryer 3000W with the side waste exhauster and power controlled automatically depending on speed

• second flexo printing unit
• additional servo motor enabling printing of third colour
• single UV lamp from UV-ray or GEW; maximum power: 160W / cm (fan, power supply unit, operator panel)
• double UV lamp from UV-ray or GEW; maximum power: 160W / cm (2x fan, 2x power supply unit, 2x operator panel)

• pneumatic clamp
• easy replacement and cleaning of rubber roller

• knives for scissor system cutting
• 3 sets of knives + the possibility to add following
• min. cutting width 10 mm

• max. winding diameter               Ø 440 mm
• pneumatic expansion spindle    Ø 76mm
• electromagnetic (powder) clutch
• change the winding direction from the control panel

• additional rewinder (max. winding diameter - Ø 310 mm)
• special rewinders system for rewinding rolls with diameters Ø 600 mm (servo motor)
• spindles with diameters from Ø 19 to Ø 76mm
• adapters for spindles with diameters from Ø 76 to Ø 152 mm
• semi-turret version of rewinders with the option of simultaneous wound on two spindles

ROTARY DIE CUTTING UNIT:

• max. working width of cylinder               280 mm
• max. circumference of cylinder               125 T/1/8”
• adapted to constant, long-term work
• anvil supported by the driven shaft
• gap control system GapMaster from Kocher+Beck

• OPTIONAL:

• any gap control system offered in the market
• the hydraulic pressure control system of the magnetic cylinder
• adapters for other magnetic cylinders
• adaptation of the whole die cutting unit for customer's cylinders
• work off-line in register
• possibility of convertion of cylinder and anvil to perform the perforation of the base

WASTE MATRIX REWINDER:

• max. roll diameter                           500 mm
• mechanical spindle                         Ø 76 mm

• OPTIONAL:

• pneumatic spindle                         Ø 76 mm

WEB INVERTING UNIT BETWEEN PRINTING UNITS:

• enabling printing on the other side of the material
• stroboscope synchronized with the speed of machine
• pneumatic clamp of the end of web controlled from the operator panel
• single foot switch to control the machine: working at jog speed
• dual foot switch to control the machine: working at jog speed + switching on compressed air
• razor blade knives unit:
  • 5 knives + possibility to add following
• pneumatic crush cutting knives unit:
  • 3 knives + possibility to add following
  • at nip-roll place
• additional rewinder's expansion spindles:
  • diameters: Ø 25 mm, Ø 40 mm, Ø 50 mm, Ø 76 mm
• the side waste exhauster
• rotary sheeting unit:
  • at nip-roll place
  • cuvette for receiving sheets or a small receiving table or a large sorting-receiving table