HI440 - inspection slitter rewinder

The HI inspection rewinder is a great, dependable and reliable machine. 

- Active dancer-roll system 

- Unwinding unit driven by AC motor 

- Active break system 

- Splice table with pneumatic clamp blocks 

- Buffer for high inspection mode 

- Almost 1 meter long inspection table with waste rewinder 

- Optional LabelShifter - to move the label relative to its original position on liner 

- High-tech web guide system from BST - perfectly stable web's run 

- Pneumatic 3G slitting unit with interchangeable knives shafts 

All parts of the machine have been created and updated with brand new technology. Control panel and the open machine design are made for maximum operator comfort and convenience. Machine has solid and perfectly balanced construction with operator friendly area for visual inspection with a clear view and easy fault replacement. Inspection machine HI is dedicated to work with the previously prepared materials. The machine is ideally suited for:

• printed materials confectioning
• precise slitting
• inspection

Our idea about special inspection system which is  fully integrated with the machine, guarantee 100% control of printing quality and maintain very high efficiency.

• microprocessor sensors
• touchscreen control panel with intuitive interface
• electronic correction of tension system + possibility of imposing specific characteristics of the tension depending on the winding material

• asynchronous motor - the main drive
• powder brake on the unwinder
• servo motor on each rewinder

optional:

• servo motor - the main drive
• servo motor on unwinder (active compensation of tension during acceleration and braking)

• current meters and labels electronic counter  
• luminal sensor

optional:

• US sensor for transparent labels
• sensor for detecting the flags

• max. roll diameter                        800 mm
• max. lifting capacity                     140/160 kg
• pneumatic expansion spindle     Ø 76 mm + special system with transport rollers for easy loading
• lifting system for easy loading of heavy rolls
• US sensor ensuring homogeneous tension of the web during the whole production

• located behind the unwinder
• equipped with pneumatic clamp blocks, thanks to which the tension of the material is retained during webs connection
• additional repair table for separating the defective material

• BST web guide system located before shear cutting knives unit enables precise slitting

• pneumatic clamp ensuring an equal pressure across the entire width of the roller
• easy replacement and cleaning of rubber roller

• knives for scissor system cutting (type 3G)
• pneumatically inserted and removed
• 3 sets of knives + the possibility to add following
• min. cutting width 10 mm
• easy disassembly

• pneumatic expansion spindle     Ø 76 mm
• max. rewinding diameter             Ø 520 mm

optional:

• additional rewinder (max. rewinding diameter on dual spindle - Ø 450 mm)
• special rewinders system for rewinding rolls with diameters Ø 600 mm
• spindles with diameters from Ø 19 to Ø 76mm
• adapters for spindles with diameters from Ø 76 to Ø 152 mm
• semi-turret version of rewinders with the option of simultaneous wound on two spindles

• 100% inspection system (camera for print quality control + touch screen)
• buffer:
  • accumulation of the web during its positioning or repair on the repair table

• system for rewinding of faulty material
• pneumatic clamp of the end of web
• footswitch to control the machine
• razor blades knives unit:
  • 5 knives + possibility to add following
  • easy removal and replacement for a different kind of knives
  • knives roller pneumatically inserted and removed

• crush cutting knives unit:
  • pneumatically inserted and removed
  • 3 knives + possibility to add following
  • at nip-roll place

• additional rewinder's expansion spindles:
  • diameters: Ø 25 mm, Ø 40 mm, Ø 50 mm, Ø 76 mm

• the side waste exhauster
• stroboscope